Combining IoT and AR Glasses for Advanced Predictive Maintenance Solutions 

IoT AND AR FOR ADVANCED PREDICTIVE MAINTENANCE SOLUTIONS

worker in water utility industry

We have witnessed a rapid rise of emerging technologies that have transformed industries. Two such disruptive technologies, the Internet of Things (IoT) and augmented reality (AR), have drastically transformed operations and processes in different sectors, and we are talking about their potential as two separate technologies. The integration of IoT and AR is setting the stage for a new paradigm in smart manufacturing. This combination promises to enhance efficiency, improve safety, and drive innovation across the industry. 

What is Augmented Reality (AR) and Internet of Things (IoT)? 

The IoT is a network of interconnected devices communicating data over the internet. These physical devices feature sensors and software, enabling users to collect and monitor data remotely.  The primary goal of IoT integration is to create a system for seamless interaction and allow efficiency and convenience. IoT plays a crucial role in developing smarter, adaptive and efficient processes in modern manufacturing. It also enables organizations to track raw materials and check final product quality. It suggests that gone are the days when companies used to rely on day-end information to make decisions. Conclusively, the Internet of Things (IoT) will truly transform methods of production and provide predictive maintenance solutions. 

On the other hand, augmented reality (AR) combines digital and physical worlds. Users can easily access real-time information using AR-assisted wearables. AR has several purposes, from assistance in decision-making to entertainment. The manufacturing sector has realized its transformational potential and the ways it assists frontline workers with real-time access to information, guidance and data visualization. To say the least, AR empowers workers and enhances their capabilities.

 

The Integration of AR and IoT – The Benefits 

 

Faster and Informed Decision-Making:

The integration of AR and IoT in the manufacturing sector enables businesses to combine visualization and data-driven insights, taking the decision-making process to new heights. The deployment of AR and IoT plays a crucial role in making the process fast, efficient and accurate. Workers can easily access digitalized manuals, machine performance data and potential solutions in case of a malfunction in real-time.

Increased Productivity:

The powerful synergy revolutionizes the rate of output in the manufacturing sector. With the help of insights and real-time information, the tendency to make human errors becomes low, and efficiency improves. Moreover, data collection through IoT sensors enables predictive maintenance and efficient production solutions.

Remote Guidance:

The combination of AR and IoT is truly transformational in manufacturing as it leverages the training of workers. The capabilities of both technologies allow workers to connect with remote experts and seek guidance. With the help of AR and IoT, workers can request the assistance of a technician in case of an equipment malfunction, eliminating travel costs for the expert. Training of new hires is also digitalized, as businesses can utilize AR simulations to enable learning in a safe environment and promote a continuous learning-feedback loop.

Some big names in the corporate sector, such as BMW and Siemens, are already integrating AR and IoT to leverage their operations. BMW, a renowned luxury automobile manufacturing company, has integrated both technologies for production optimization. The deployment of AR glasses assists workers through the complex process of wiring, which has reduced assembly time by 25 per cent. On the other hand, IoT sensors are used to manage inventory efficiently.

 

Promising Advanced Predictive Maintenance Solutions 

The powerful duo has a promising future in the manufacturing sector. While the advanced analytics from the Internet of Things can predict a potential machine failure for businesses to opt for optimal maintenance schedules, AR can act as a guidance tool for inspections and repairs. It will ensure maximum efficiency at all times. 

Realtime AR believes in unlocking the maximum capabilities of workers. That is why we have a range of AR-assisted wearables to empower your workforce and encourage your step toward the digital revolution. Contact us for more queries. 

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